aeg thyro p manual

GUIDELINES The devices of the type range Thyro-P conform to the currently applicable Every effort has been taken to ensure the accuracy of this speci.CAUTION It is important that preset parameters are not adjusted in any way that may cause the Power Con- troller to overload. In case of uncertainties or missing information, please contact your supplier. 1.1 GENERAL Thyro-P is a Thyristor PowerThe SEK enables installation of the local operating and display unit into the switching cabinet door.Full wave switch mode (TAKT) Depending on the prescribed set point, the mains voltage is periodically switched. In this operating mode, almost no All signals customary on the market may be used. The adaption is made by changing the starting and ending points of the controSet point 1 and 2 can be linked using the following functions. The result of this link is called set point (1,2).The effective direction, whether it should close or open in case of fault, may be set using the parameter K1 closed-circuit OFF, ON by using LBA or Thyro-Tool Familiy. Which indications lead to switching of the relay may also be set. Recommendation: keep the default setting. LIMITING RELAY K2 The relay K2 only closes (in default setting) if at least one of the following values is exceeded: ? 1. max. admissible eff. Please check your inbox, and if you can’t find it, check your spam folder to make sure it didn't end up there. Please also check your spam folder. It is to warn the product user and protect him and his systems. It must be ensured by system design that no uncontrolled large currents, voltages or power results. It is not possible to totally exclude that during operation of Thyristor power controllers other loads show abnormal behaviour. The physically determined network reactions, depending on the operating mode, must be considered. On principle, this can lead to the Power Controller or load being damaged.

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Even after disconnection from the mains voltage, capacitors may stillSchedule of Illustrations and Tables 7. Safety Regulations 8Main menuThe operation display nowThyro-Tool Familiy may be employed as an alternative to LBA and as already stated above has theThe application ofAn additional burden resistor is used for allThyro-P 1P (200 HF, 280 HF). Dimensional Drawing 265 M 1:5Thyro-P 1P (2600 HF, 2900 HF). Dimensional Drawing 271 M 1:8Dimensional Drawing 283. Thyro-P 3P (37 H, 75 H, 110H)General requirements EN 60146-1-1. On principle, this can lead to the Power Controller or load being damaged. It is important that preset parameters are not adjusted in any way that may cause the Power Controller to overload. TRANSPORT Thyristor Power Controllers are only to be transported in their original packaging (protection against damage, e.g. Even after disconnection from the mains voltage, capacitors may still contain a dangerously high power level. CAUTION Hazard of electrical shock. Even when the Thyristor Power Controller is not triggered, the load circuit is not disconnected from the mains. ATTENTION Different components in the power section are screwed in place using exact torques.All work may only be performed by specialist personnel trained for this purpose using the tools, devices, teWork observing safety regulations also means to point out faulty behaviour to colleagues and to notify the of.INTENDED USE CAUTION The Thyristor Power Controller may only be employed in the sense of its purpose of use (see the section of the chapter safety instructioThe responsiblity for required measures to avoid hazards to persons and property is borne by the operator respectively the user. In case of complaints, please immediately notify us stating: - type name, - production number, - objection, - duration of use, - ambient conditions, - operating mode.

The meaning of these icons may be found in the prior chapter safety regulations. AEG PS will cancel all possible obligations incurred by AEG PS and its dealers, such as warranty In case of uncertainties or missing information, please contact your supplier. Below, it is also referred to simply as Power Controller. It may be employed in any place where voltage, current or power has to be controlled or regulated in processing technology. Several modes of operation and control, good coupling ability to process and automation technology, high control precision by application of a 32 bit RISC processor and simple handling ensure that Thyro-P is suitable for new applications as well. Motorpoti, which parameters can be set The ASM procedure (automated synchronization of multiple Power Controller applications) is used for dynamic mains load optimization. It reacts to changes in load and set point, minimizes mains load peaks and associated mains feedback. Minimizing of mains load peaks means cost savings in operating and investment cost. The SEK enables installation of the local operating and display unit into the switching cabinet door. It consists of cables and an installation frame. Functions are for instance loading, storing, modi?cation, comparing and printing of parameters, set points and actual value processing, line diagrams of process data (including printing and storing option), bar diagrams, simultaneous display of process data from different Power Controllers, simultaneous connection of up to 998 Thyro-P Power Controllers. In this operating mode, almost no harmonics are created. Whole multiples of the mains periods are switched, avoiding DC components. The full oscillation clock principle is especially suited for loads with thermal inertia. For optimization of the mains load, the optional ASM process may be applied in this operating mode.

It is important that preset parameters are not adjusted in any way that may cause the Power Controller to overload. For this reason, wait for a minimum period of two hours before commissioning. Make sure to wait minimum 1 minute after switch-off (discharge time of the attenuation capacitors). The voltage-free state is to be determined by means of suitable measuring instruments. This work is only to be carried out by a skilled electrician. The electrical regulations which are locally valid are to be adhered to. Repairs may generally only be performed by quali?ed and trained maintenance personnel. Even after disconnection from the mains voltage, capacitors may still contain a dangerously high power level. Even when the Thyristor Power Controller is not triggered, the load circuit is not disconnected from the mains. For safety reasons, power components repairs must be performed by AEG Power Solutions GmbH. All work may only be performed by specialist personnel trained for this purpose using the tools, devices, test instruments and consumables provided for this purpose and in good shape. All work must be monitored by the responsible specialist personnel. The specialist personnel must be authorized for the work required by the person responsible for the safety of the system. Specialists are persons who The person responsible for the system must ensure that The responsiblity for required measures to avoid hazards to persons and property is borne by the operator respectively the user. In case of complaints, please immediately notify us stating: Every effort has been taken to ensure the accuracy of this speci?cation, however, in order to maintain our technological lead and for product enhancement, we are continually improving our products which could, without notice, result in amendments or omissions to this speci?cation. AEG PS cannot accept responsibility for damage, injury, loss or expenses resulting therefrom.

The effective direction, whether it should close or open in case of fault, may be set using the parameter K1 closed-circuit OFF, ON by using LBA or Thyro-Tool Familiy. Recommendation: keep the default setting. It is possible to set which indications lead to switching of the relay. Recommendation: keep the default setting. It may also be used as a further alarm relay or limiting relay, by reparameterization. Signalling is performed via LED (FAULT) and via relay with potential-free change-over contact. The fault buffer may be read via LBA or the interface after selecting the status line. Simultaneously with the fault signal, the pulse shutdown may optionally also be set (Imp.-Absch. OFF, ON). Faults having occurred are shown in the display of LBA by text status indications in the status line. After selecting the status line, the indication may be called up. This also allows monitoring of the phase voltages. In the LBA menu monitoring, the limits may be set for U Line min and U Line max. If larger deviations are detected, then a fault indication is generated. The parameters for the value may be set in ampere. Generally, the effective current value measured is continuously compared with a presettable absolute current limit for undercurrent or overcurrent. If these limits are undercut or exceeded an indication shows. In case of resistor elements organized in parallel, it is therefore possible, using the lower current limit, to select a partial load interruption. Using the upper current limit, in case of resistors switched in series, short-circuiting of an element may be detected. Changes in resistance may for instance be caused by temperature changes or by ageing. The current (b) of the Power Controller is regarded as 100% load current (current in fault-free state) after activation of the RESET or CONTROLLER LOCK. The RESET is automatically activated after each startup, restart or after mains outage.Please contact us in case of need.

In case of phase-angle control, it is possible to compensate harmonics of the mains voltage by using circuit variants (for instance vector group transformer). The operating mode SSSD greatly reduces the pulse-shaped mains load. The Power Controller always starts with phase-angle maximum value and actual value to avoid high current amplitudes during the heating-up phase and then automatically switches to the set operating mode. Besides savings in investment and operating cost, lower mains reactions also result. All signals customary on the market may be used. The adaption is made by changing the starting and ending points of the control characteristic. Inverted operation (ending value is smaller than the starting value in voltage or current) is also possible. It is formed by adding the four set points as shown in ?g. 2. The prerequisite for a set point to in?uence the total set point value is that it must be enabled by the set point Enable Register. All signals customary on the market may be used. Inverted operation (ending value is smaller than the starting value in voltage or current) is also possible. Set point 4 is stored in case of mains failure. Set point 1 and 2 can be linked using the following functions. The result of this link is called set point (1,2). Mains voltage variations and load changes are directly and therefore quickly adjusted by bypassing of the slow temperature control system. For this purpose, also refer to Fig. 1 control characteristic. In case of Power Controllers from model current 495A, additional signalling is performed via an indicator at the semiconductor fuse. Each of these relays has a change over contact in principle be allocated a value in the event register. The following table shows the contactor allocation of the relays at the corresponding terminal strips. Presets of parameters by the works (default values) may be found in chapter 3.4.

The ef fective direction, whether it should close or open in case of fault, may be set using the parameter K1 closed-circuit OFF, ON by using LBA or Thyro-T ool Familiy. Which indications lead to switching of the relay may also be set.This also allows monitoring of the phase voltages. In case of a temperature overrange, a fault inducation is issued (Pro.The lowest line, the status line, always contains the con.The operation display now appears without the word status message. Only when new information arrives does status message appear again in the bottom line of the operation display. Often, the sequence of fault indications or events is decisive for a positive diagnosis. PRESET ST A TUS MESSAGE LOG RELA Y 1 Communication RS 232 interface active 2 Communication.Shielded cables grounded on the Thyr o-P side must be used for the con- nection of the control signals (setpoint inputs and analogue outputs). The input must remain closed for at least 2 line periods to perform acknowledgement. When using external current transformers, for instance on the secondary side of a transformer, these must be connected to the terminals X7.1 and X7.2 and terminated using a burden r esistor. T o achieve a good resolution of the voltage measur ement, 3 measuring ranges are pr ovided. Selection of the ranges is performed by means of 4-pin bars, which have been set to the Power Controller type voltage by the works.After ? ltering, the synchronization signal for control of the thyristors is generated fr om the secondary voltage. The connections are wir ed by the works. It is imperative that this voltage is not short-circuited. Otherwise, damage to Thyr o-P may be incurred.In case of bus systems not listed, please enquire about availability. 5.3.1 PROFIBUS-DPV1 With a Pro. After con? guration of the Pro.The slot card is inserted into the fr ont of the control device and is r eady for operation after parameterization.

All Power Controllers connected to synchronization work on the same external bur den. In case of cabinet mounting, additionally suf.A TTENTION The control device is to be operated only with casing. 8.3 SERVICE The devices delivered have been tested accor ding to the state of the art and have been produced to a high quality standard (DIN EN ISO 9001). The detailed schedule ther efore contains the curr ent stan- dards as well, even if the date for their expiry has alr eady been set. Thyristor-LeistungsstellerThyristor Power Controller. Communication CapableThese operating instructions are part of the Power Controller Thyro-P. The operator of this device is obliged to provide these operating instructions to all personsIn accordance with the Product Liability Act, the manufacturer of a product has an obligation toThe information given below must be understood in this respect. It is to warn the productIn case of destruction of the power components (for instance breakdown or high resistance), theIf such a situation occurs, then load voltages and currents are produced from the physical dimensions of the overall power circuit. It must be ensured by system design that no uncontrolled largeIt is not possible to totally exclude that during operation of. Thyristor power controllers other loads show abnormal behaviour. The physically determinedIt is possible to safely disconnect the Thyristor Power Controller as under IEC 60950On principle, this can lead to the Power Controller orMake sure to wait minimum 1 minute after switch-offThe voltage-free state is to be determined by meansThis work is only to be carried out by a skilled electrician. TheRepairs may generally only be performed by qualified and trained maintenance personnel.Even after disconnection from the mains voltage, capacitors may stillEven when the Thyristor Power Controller is not triggered, the loadSchedule of Illustrations and Tables. Safety Regulations.

Different values apply may be required for specific heating resistors, for instance IR radiators. The adjustable % values shown in the tables are load current variations on Star connection These values are available from LBA, Thyro-Tool Familiy and the Bus interface. The current resistance can be determined by reading out and converting from the conductance. The temperature is measured on the heat sink. In case of a temperature overrange, a fault inducation is issued (Pro?bus, LED OVERHEAT). In the standard version, the languages German, English and French are available. After plugging into the interface and automatic loading of the parameters, the LBA displays its main menu. This does not apply if a line diagram is running. If no communication is achieved after plugging in the LBA between LBA and Power Controller in case of fault, then a self-test is performed. Using the LBA, Thyro-P may be parameterized and monitored under menu control. It is possible to display up to three process data values (for instance the actual values of current, voltage or power occurring at the load) in double character height. Further values which may be displayed are the set point value as well as parameter data and fault indications. Furthermore, display of a value in graphical form as line diagram is possible. The time and value axes may be set by parameters and so adjusted to requirements. Using the LBA, the parameters of one Thyro-P may be copied to another Thyro-P. More details on this can be found in the chapter LBA menus. Four arrow keys and one OK key. An unnamed 6th key is available behind the opening in the front of the LBA, the reset key. If this is operated, then the functions RESET of Thyro-P is performed. The lowest line, the status line, always contains the con?guration of the Power Controller or in case of existing indications, the word status indication. W ork observing safety regulations also means to point out faulty behaviour to colleagues and to notify the of.

Set point 1 and 2 can be linked using the following functions.This also allows monitoring of the phase voltages. The tempe- rature is measur ed on the heat sink. In case of a temperature overrange, a fault inducation is issued (Pro. The lowest line, the status line, always contains the con.The operation display now appears without the word status message. PRESET ST A TUS MESSAGE LOG RELA Y 1 Communication RS 232 interface active 2 Communication. It must be short-circuited against gr ound (X5.1.14) so that any faults are acknowledged. The fault signalling relay is r eset. T o achieve a good resolution of the voltage measur ement, 3 measuring ranges are pr ovided.After ? ltering, the synchronization signal for control of the thyristors is generated fr om the secondary voltage. It allows interlinking of many signals and enables their evaluation in an ef. It is imperative that this voltage is not short-circuited.In case of bus systems not listed, please enquire about availability. 5.3.1 PROFIBUS-DPV1 With a Pro. After con? guration of the Pro. In case of cabinet mounting, additionally suf. Even after disconnection fr om the mains voltage, capacitors may still contain a dangerously high power level. Even when the Thyristor Power Contr oller is not triggered, the load circuit is not disconnected fr om the mains. W ork observing safety regulations also means to point out faulty behaviour to colleagues and to notify the of. The responsiblity for r equired measur es to avoid hazards to persons and pr operty is borne by the operator respectively the user.Every effort has been taken to ensure the accuracy of this speci.SET POINT CONTROL CHARACTERISTICS The set point control characteristic (Fig. 1) of Thyro-P may be easily adapted for the control output signal of the upstream process controller or automation system.Set point 1 and 2 can be linked using the following functions. The result of this link is called set point (1,2).

Remarks on the present operating instructions and Thyro-PFig. 2. Fig. 3. Fig. 4. Fig. 5. Fig. 6. Fig. 7. Fig. 8. Fig. 9. Fig. 10. Fig. 11. Fig. 12. Fig. 13. Fig. 14. Fig. 15. Fig. 16. Fig. 17. Fig. 18. Fig. 19. Fig. 20. Control characteristic for U control. Total set point. Switch-on fault bridging. Absolute value monitoring. Relative monitoring. Local operating and display unit (LBA). Operation display. Cabinet installation kit. Example for the user interface Thyro-Tool Familiy. File component mounting diagram control device. Interfaces of Thyro-P. Connection of a PC to Thyro-P via RS 232. X10-allocation. Schematic diagram fibre optic Thyro-P with LLV and PC. Profibus slot card. Special function Motorpoti. Special inputs. Modbus slot card. ASM wiringTab. 2. Tab. 3. Tab. 4. Tab. 5. Tab. 6. Tab. 7. Tab. 8. Tab. 9. Tab. 10. Tab. 11. Tab. 12. Tab. 13. Tab. 14. Tab. 15. Tab. 16. Tab. 17. Tab. 18. Tab. 19. Tab. 20. Tab. 21. Tab. 22. Tab. 23. Tab. 24. Tab. 25. Behaviour in case of load change. Partial load breakdown with heating elements switched in parallel, undercurrent. Partial short-circuit with heating elements switched in series, overcurrent. Overview monitoring. Functions of the LBA-keys. LBA main menu. Copying function using the LBA. Line diagram time base. Elements of the status line. Allocation of the message register. Terminal strip X1Voltage transformer. Voltage measurement jumper. Terminal strip X2 for K1, K2, K3. Terminal strip X5. Terminal strip X6. Terminal strip X7. Synchronization jumper. Fibre optic distances. Profibus baud rates.

Pin assignment X21All work may only be performed by specialist personnelIn the present operating instructions, important instructions are marked using the termsThe specialist personnel must beSpecialists are persons whoWork observing safety regulations also means to point out faulty behaviour to colleagues and toAny unauthorized reconstruction and modification of Thyro-P, use of spare and exchange parts notThese operating instructions contain all information required by specialists for use of Thyro-P. Additional information and hints for unqualified persons and for use of Thyro-P outside of industrialThe warranty obligation of the manufacturer applies only if these operating instructions are observed.In case of complaints, please immediately notify usSafe isolation to VDE 0160 (EN 50178 Chapter 3)Every effort has been taken to ensure the accuracy ofAEG PS cannot accept responsibility for damage, injury, loss orIf hazards to personnel and property cannot be excluded for certain work, then this work is markedPulse full cycleAEG PS on becoming aware of any defects in the goods during the Warranty period and shall useIf goods are found not to be defective or if any defect is attributable to Customer’s design or material in operation of the goods, AEG PS will levy a testing charge and where relevant will return theAEG PS accepts no liability for defects caused by the Customer’s design or installation of theAEG PS; or if the defect arises because of the fitting of the goods to unsuitable equipment. AEG PS will cancel all possible obligations incurred by AEG PS and its dealers, such as warrantyAEG Power Solutions GmbH. Emil-Siepmann-Stra?e 32. D-59581 WarsteinCopyright notice. Thyro-P is an internationally registered trademark of AEG Power Solutions GmbH. Windows and Windows NT are registered trademarks of Microsoft Corporation. All other company and product names are (registered) trademarks of their respective owners.

In case of uncertainties or missing information, please contact your supplier.Below, it is also referred to simplySeveral modes of operation and control, goodThyro-P is suitable for. Due to use of state-of-the-art thyristors, the Thyristor Power Controller Thyro-P has a type rangeMotorpoti, which parameters can be set. The specific characteristics especially include the following options:The ASM procedure (automatedIt reacts to changes in load and set point, minimizes mains load peaks and associated mainsThe SEK enables installationIt consists of cables andFunctions are for instance loading, storing, modification, comparing and printing of parameters,The complete type range can be found in the type overview in chapter 9.Full wave switch mode (TAKT). Depending on the prescribed set point, theFor optimization ofPhase-angle principle (VAR, with 1P and 3P). Depending on the prescribed set point, the sineIn case of phase-angle control, it is possible toSoft-Start-Soft-Down (SSSD). The operation of large individual loads using the operating mode TAKT may lead to voltage variations on the mains side. The operating mode SSSD greatly reduces the pulse-shaped mains load. MOSI operation for 1P and 3P. The Power Controller alwaysFor systems in which several Power Controllers are employed in full wave switch mode TAKT, it isThis avoids load peaks byAll signals customary on the market mayInverted operation (ending value is smaller than the starting value in voltage or current) is alsoThe effective set point is the total set point. It is formed by adding the four set points as shown inIn the simplest case all the set point values are added algebraically. The prerequisite for a set pointThe inputs set point 1, 2 are two electrically equal analogue inputs for current or voltage signals,The following table shall be used for the hardware configuration of the set point inputs (see also. FILE COMPONENT MOUNTING DIAGRAM CONTROL DEVICE, figure 10).

If the hardware configuration is changed, the Thyro-P parameters must be changed accordingly with the LBA or the. Thyro-Tool. X221 for Set point input 1. Bridge X221. Signal rangeSet point input 1Bridge X222. Signal rangeSet point input 2Within the stated input ranges, these values with the control characteristic may be adjusted to anyAll signals customary on the marketThe adaption is made by changing the starting and ending points of the control characteristic. Inverted operation (ending value is smaller than the starting value in voltage or current) is also possible. Set point of the superordinate system or PC via fibre optic connection (standard) X30, X31 or viaSet point input (motor potentiometer function) via LBA or RS 232 from the superordinate system or. PC. Set point 4 is stored in case of mains failure.Set point 1 and 2 can be linked using the following functions. TheSet point linkOnly enabled set point inputs are part of the effective total set pointThe shut off or inactive set points are shown by the LBA and can thus, if necessary, be checkedThe set point Enable Register can be changed from all service units (Bus, Thyro-Tool Familiy, LBA). Example:Motor poti-set point 4 (LOCAL). Bus set point 3. Analog-set points 1,2. All set points inactiveMains voltage variations and loadBefore commissioning of the Power Controller and selection of a control type, you should beU control. U2 control. I control. I2 controlThe maximum limiting values determine the maximum modulation of the load.Irms max. Pmax. U (UxU). Urms maxIrms max. PmaxUrms max. I (IxI). Irms maxUrms max. Irms maxGeneral modulation limitController Lock active, but load control is continued at pulse limitsActivation of the integrated semiconductor fuse may be signalled using the fault indicating relay K1In case of Power.

Controllers from model current 495A, additional signalling is performed via an indicator at theEach of these relays has a change overThe following table shows the contactor allocation of the relays at the corresponding terminal strips. Presets of parameters by the worksThe effective direction, whether itWhich indications lead to switching of the relay may also be set. Recommendation: keep the default setting.The relay releases if none of the values is exceeded anymore. It is possible to set which indicationsRecommendation: keep the default setting.K3 should be reparameterized. It is possible to realize functions like for instance a follow-up relay for ventilator control or by passIt may also be used as a further alarm relay or limiting relay,The illustration shows the relay K3 for bridging the startup alarm.Signalling is performedThe fault buffer may beSimultaneously with the fault signal,After selecting the statusIn the LBA menu monitoring, the limits may be set for. ULine min and ULine max. If larger deviations are detected, then a fault indication is generated.The parameters forI ) using the corresponding keys (up arrow,An unnamed 6th key is available behind the opening in the frontIf this is operated, then the functions RESET of Thyro-P is performed.Cursor on the figure:Cursor on the figure:Cursor before menu text:Parameterizing process is temporarilyCursor on the figure. Cursor on the parameter. Cursor before menu text. Cursor on the figure:Cursor before menu text. Cursor on the figure. Cursor on the parameter:Parameter loading process. Line diagram. Parameterizing lock is self-activating on releaseThe lowest line, the statusThe main menu (function selection menu) appears on the LBA display after plugging the LBA into. Thyro-P. It looks like this:ParameterOperation displayLast functionThese are shownDeutsch. English. FrancaisSave Thyro-PValue Value. Loading, storing, copying of parameter setsParameter from LBA-RAM to LBA-EEPROM.